Tandem Press Die Manufacturers in Chennai
Raj Tools is a leading tandem die Manufacturers, Suppliers, Exporters, Dealers, Service and Service Providers and in Chennai. Raj Tools are delighted to introduce precision-cut Tandem Dies to fulfill the dynamic changing needs of the modern world of manufacturing. As Tested Manufacturers, Suppliers, Exporters, Dealers, and Service Providers of Tandem Dies in Chennai, we ensure to offer quality-conscious solutions meeting the industrial needs of the modern world. By being concern-oriented towards innovation and eternity, we promise our customers with the latest tooling technology available to be used for long-term production.
While the production industry is moving towards automation, harmony with data, and power economy, we have our systems of tooling ready for the future days. We are using advanced CAD/CAM technology, computer-controlled CNC-machine cutting, and simulation testing to fulfill the task of making each die to much higher technical as well as functional specifications. Our system is quality, speed, and overall customer satisfaction.
Types of our Tandem Die
Being one of Chennai's world-renowned suppliers of Tandem Die, we are providing world-class Tandem Die such as:
- Single-Station Tandem Dies
We supply Single-Station Tandem Dies that are used extensively for sheet metal part formation of gigantic size. The dies are so configured with the latest cutting and shaping technology to reduce press downtime as well as increase shop floor productivity. With their improved structural design and optimized die surfaces, they deliver improved performance in single-stroke operation as well.
- Multi-Stage Tandem Dies
Our Multi-Stage Tandem Dies are computer-controlled to perform sequence of operations on consecutive press stations, and this leads to enhanced dimensional control. They are highly preferred on high volume production lines where accuracy and speed become top priorities. They are best utilized in the production of car body parts and car body structural members of the same thickness and shape.
- Tandem Line Dies
We create Tandem Line Dies to function very efficiently with tandem press line automation. The dies provide quick cycle times and are well-suited to fit with robotic handling systems to allow easy integration within smart factory installations. The dies are made for constant continuous running and provide the ability for idle time and overall production optimization to be minimized.
- Transfer Dies
Our Transfer Dies are designed with reference to state-of-the-art transfer systems of single-step process flow of drawing, piercing, and trimming. They are heavily optimized for multi-station forming stages of parts and have high-speed output without sacrificing accuracy. We manufacture them to be as robust with reduced maintenance so that they offer long tool life.
- Individualized Tandem Press Dies
We supply Tandem Press Dies featuring flexibility in Progressive Dies as well as Transfer Dies to meet specific manufacturing needs. We make the dies specifically suited for running big series of material types, geometries, and complexities of products. If you are looking for a light weight aluminium or heavy steel part, we can design a die set as per your need.
Features of our Tandem Die
One of Chennai's leading Tandem Die traders, our all-types of Tandem Die are blended with newer technology recipes such as:
| Technology | Description | Benefits |
|---|---|---|
| 3D CAD/CAM-Driven Designs | We utilize the latest 3D CAD/CAM technology to design each Tandem Die to precise specifications before it goes into production. This enables any issue to be caught at the initial design stage and the die to function flawlessly on your line. With our design-to-order philosophy, mistakes from prototyping are reduced to a minimum and delivery is assured. | Identifies and eliminates design flaws before production. Conserves prototyping time and leads to more consistent production results. |
| Finite Element Analysis (FEA) | We utilize Finite Element Analysis (FEA) to simulate material flow, stress distribution, and wear locations in the duration of die. The predictive methodology allows us to tool for optimal performance prior to production, and this delivers a more stable, tougher die operation. It also makes our customers' ability to achieve best forming conditions from the start possible. | Operates under high pressure usage without compromising on integrity. Offers maximum hardness and dimensional stability. |
| High-Strength Tool Steels with Coatings | Our Tandem Dies consist of tool steels of extremely high quality bearing wear-resistance coatings. The coatings are not just heat-resistant, friction-resistant, and corrosion-resistant but long tool life-resistant too. We ensure that our dies remain hard enough to be able to accept high-volume production without compromising on quality. | Minimises machine downtime, maximises equipment efficiency, enhances operator safety, and decreases physical intervention. |
| Servo-Driven Press Compatibility | We make our servo-press adjustable to enable energy-efficient forming with adjustment control of motion. Our new equipment enables our customers to conserve energy and enhance forming accuracy. Enhanced line speed and enhanced material utilization are also permitted by real-time control. | Improves parts accuracy, especially for light or fragile materials. Saves power and reduces noise levels on press lines. |
| Quick Die Change (QDC) Mechanisms | We build Quick Die Change systems into our die assemblies in an attempt to reduce set-up time and maximize operating flexibility. This is very valuable to the companies that manufacture a number of different products on one line. Less labor is needed to replace dies with QDC, it is easier, and much faster. | Prevents part rejection, ensures stamped parts meet specifications, provides predictive maintenance, and reduces unplanned production downtime. |
| CAD/CAM Supported Designs | CAD/CAM software compatibility for CNC and EDM machining processes. | Easier to make, reproduce, and modify dies according to client specifications. Easy integration into production lines and equipment. |
Applications of our Tandem Die
As Tandem Die exporters of Chennai, all the varieties of Tandem Die are exported with new feature and used heavily in all applications including:
| Industry | Application |
|---|---|
| Automotive Manufacturing | Production of automobile body components (doors, hoods, roofs, lids) |
| White Goods & Appliances | Manufacturing of outer and inner sheet metal components for appliances |
| Aerospace Components | Production of structural components, brackets, and enclosures |
| Industrial Machinery Components | Manufacturing of enclosures, brackets, and mechanical frames |
| Electrical Panel Fabrication | Manufacturing of switchgear panels, cabinet covers, and enclosures |
Ready to revolutionize your manufacturing with world-class Tandem Dies? Trust Raj Tools, your one-stop Tandem Die solution providers in Chennai.